© 2021 Cogiscan. Tous droits réservés.
Optimize your production by keeping your SMT lines fed and running. With PCBA manufacturers managing thousands of components each day, thorough inventory management is a must to maximize profit margins.
Cogiscan’s Material Control application for smart factories provides extensive inventory management features to keep your manufacturing floor running smoothly. By tracking the quantity and location of all materials in real-time, our application will ensure materials are available exactly when and where you need them, eliminating downtime and optimizing your factory's throughput.
Material Control
Material Control for Electronics Manufacturing
Included Modules
Real-time inventory tracking for the exact location, quantity and status of all material throughout the factory.
Our module:
- Validates every element of the SMT machine setup
- Monitor the location and quantity of all labeled materials in real-time.
- Generate & assign a unique ID for all individual materials.
- Integrate directly with the ERP, MOM, MES, and other external systems.
- Allows for tracking and control of all material throughout the product lifecycle.
Automate and error-proof the material kitting for all production jobs.
Improve the kitting process by verifying:
- Material shortages prior to production.
- Automatic reservation of material to the assigned kit.
- No accidental use of unauthorized material.
- Required quantity of components are available for job completion.
- Automatic pull requests will be sent to the Storage Tower.
Verify the electrical characteristics of PCBA components at receiving or during line setup.
- Ensures component’s electrical characteristics are accurate.
- Catches problematic components before they are loaded and used for assembly.
- Eliminates the risk of using the wrong passive components during production.
Set rules to ensure products will not be built with defective or unwanted materials.
- Blocks any quarantined materials from being used.
- Prevents the usage of quarantine components during both online and offline set-up.
- Includes automatic alarms to stop production if any machines are loaded with quarantined materials.
Automate the management of consumables with special requirements.
- Improved management of materials with unique handling requirements including: Solder Paste, Conformal Coating, Adhesives, Other chemicals.
- Will stop the SMT machine when any material rules are violated.
- Manages floor life and material expiration, as well as cold storage and thawing requirements.
Available for download on any Android 7+ supported mobile device, TTC Go! is the perfect handheld helper for critical production tasks.
Within Material Control, TTC Go supports the following:
- PCB Scan
- Material Initialization
- Material Quantity Editing
- Loading/Unloading
- Material Splicing
- Kitting
- Feeder Verification
- Material Request
- Low-Level Warnings as well as Factory Notifications
Get personalized guidance from our experts
Factory Digitalization is very specific to each factory – and typically looks different for every customer. With our team of experts, we have years and years of combined industry knowledge and experience – and our experts are happy to offer tips and recommendations to get your digitalization efforts underway. Connect with them today and experience the "Cogiscan effect"!
Benefits
Improves PCBA quality:
Guarantees the correct components & consumables, are used for every PCBA, and prevents expired material from being used in production.
Eliminates production contamination:
Isolates and flags quarantined material to ensure it doesn’t get used in your factory's production.
Reduces inventory costs:
Reduces inventory costs through accurate usage and shop-floor inventory data to prevent the procurement of excess material.
Optimizes production performance:
Reduces downtime due to missing material & improves changeover time by eliminating time spent searching for components.
Provides complete visibility:
With real-time tracking of inventory locations and quantities, you can have a complete view of your inventory levels. Your inventory can be available from everywhere, even on a cellphone.
Reduces waste:
Eliminates unnecessary movement of material, tools and employees.
"We now know exactly where every component is located, so we don’t have to go look and search for lost or misplaced components."
Paul Jaussi
Manufacturing Engineering Manager
BIAMP
Manufacturing Engineering Manager
BIAMP
Storage Tower Integration
Looking for another way to boost productivity? We also offer a storage tower integration solution that enables complete integration between storage towers and placement machines. It simplifies the kitting of large work orders, dispensing required reels with a single click of a button. We've seen up to 10% increase in productivity with this simple integration.
Our solution support 20+ brands of
Placement Machines & Storage Towers
Our solution support 20+ brands of
Placement Machines & Storage Towers
Incoming Material Station
The IMS (Incoming Material Station) is a turnkey solution for incoming material verification and registration with full traceability. This precise, fast, and fully integrated system tracks and records all incoming details.
Saves up to 55 seconds per reel (time to scan)!
Saves up to 55 seconds per reel (time to scan)!
Some of our Partners & Clients
Talk to an Expert
© 2021 Cogiscan. Tous droits réservés.
+ 1-450 534-2644
+ 1-877-534-2644 (USA and Canada only)
+ 1-877-534-2644 (USA and Canada only)
28-B boulevard de l’Aéroport
Bromont (Quebec), Canada J2L 1S6
Bromont (Quebec), Canada J2L 1S6
