White Paper & Analysis - Leveraging Track, Trace & Control Solutions to Improve Efficiency and Increase Margins
Gain better insight into PCB production performance and trends, identify key improvement opportunities & drive corrective actions.
Factory Intelligence Analytics provides web-based dashboards for visualization of metrics and KPIs related to the Overall Equipment Effectiveness (OEE) model, including Quality, Availability & Performance. The Drill-Down feature gives you advanced analytics on placement issues and defects in order to pinpoint root cause & initiate immediate action in order to maximize you factory's margins.

Factory Intelligence Analytics

// Data Analytics for SMT Assembly

Included Modules
Download Product Sheet
Analytics
Historical reporting & analyses based on the OEE model
With extensive data analysis and customized metrics, you can achieve a smooth-running manufacturing operation by optimizing quality and performance of your most critical machines on the SMT line
70+ Predefined KPIs
Factory Intelligence has more than 70 predefined KPIs related to OEE model.
KPIs examples:
  • Planned and Average Cycle Time
  • First Pass Yield
  • False Calls KPIs
  • Planned and Unplanned Downtime
  • Machine States
  • Reworked Unit (%)
  • Scrap Units (%)
Defect
Drill-Down
Download Product Sheet
  • Defects and false call counts, DPMO & PPM for inspection & test operations

  • Drill down to line, product, product part number, component, defect code, reference designator, pin.

  • Paretos by product, component, defect code, and reference designator
Included Modules
Download Product Sheet
Analytics
Historical reporting & analyses based on the OEE model
With extensive data analysis and customized metrics, you can achieve a smooth-running manufacturing operation by optimizing quality and performance of your most critical machines on the SMT line
70+ Predefined KPIs
Factory Intelligence has more than 70 predefined KPIs related to OEE model.
KPIs examples:
  • Planned and Average Cycle Time
  • First Pass Yield
  • False Calls KPIs
  • Planned and Unplanned Downtime
  • Machine States
  • Reworked Unit (%)
  • Scrap Units (%)
Defect
Drill-Down
Download Product Sheet
  • Defects and false call counts, DPMO & PPM for inspection & test operations

  • Drill down to line, product, product part number, component, defect code, reference designator, pin.

  • Paretos by product, component, defect code, and reference designator
Included Modules
Download Product Sheet
Analytics
Historical reporting & analyses based on the OEE model
With extensive data analysis and customized metrics, you can achieve a smooth-running manufacturing operation by optimizing quality and performance of your most critical machines on the SMT line
Mobile friendly
Web interface
Intuitive and mobile friendly web interface that allows for quick assessment of quality, performance, and availability data per machine.
Defect
Drill-Down
Download Product Sheet
  • Defects and false call counts, DPMO & PPM for inspection & test operations

  • Drill down to line, product, product part number, component, defect code, reference designator, pin.

  • Paretos by product, component, defect code, and reference designator
Included Modules
Download Product Sheet
Analytics
Historical reporting & analyses based on the OEE model
With extensive data analysis and customized metrics, you can achieve a smooth-running manufacturing operation by optimizing quality and performance of your most critical machines on the SMT line
Open access to
collected data
Collected data can be integrated into a third-party business intelligence tool, or alternative GUI, using standard interfaces (API).
Defect
Drill-Down
Download Product Sheet
  • Defects and false call counts, DPMO & PPM for inspection & test operations

  • Drill down to line, product, product part number, component, defect code, reference designator, pin.

  • Paretos by product, component, defect code, and reference designator
Included Modules
Download Product Sheet
Analytics
Historical reporting & analyses based on the OEE model
With extensive data analysis and customized metrics, you can achieve a smooth-running manufacturing operation by optimizing quality and performance of your most critical machines on the SMT line
Large interface librairy
Quickly connect compatible machines with our large interface library for most electronic assembly equipment types including screen printers, placement machines, AOI and SPI inspection machines, as well as test equipment.
Defect
Drill-Down
Download Product Sheet
  • Defects and false call counts, DPMO & PPM for inspection & test operations

  • Drill down to line, product, product part number, component, defect code, reference designator, pin.

  • Paretos by product, component, defect code, and reference designator
Included Modules
Download Product Sheet
Analytics
Historical reporting & analyses based on the OEE model
With extensive data analysis and customized metrics, you can achieve a smooth-running manufacturing operation by optimizing quality and performance of your most critical machines on the SMT line
70+ Predefined KPIs
Factory Intelligence has more than 70 predefined KPIs related to OEE model.
KPIs examples:
  • Planned and Average Cycle Time
  • First Pass Yield
  • False Calls KPIs
  • Planned and Unplanned Downtime
  • Machine States
  • Reworked Unit (%)
  • Scrap Units (%)

Want the complete list? Book a demo today!
Defect
Drill-Down
  • Defects and false call counts, DPMO & PPM for inspection & test operations

  • Drill down to line, product, product part number, component, defect code, reference designator, pin.

  • Paretos by product, component, defect code, and reference designator
Download Product Sheet
Included Modules
Download Product Sheet
Analytics
Historical reporting & analyses based on the OEE model
With extensive data analysis and customized metrics, you can achieve a smooth-running manufacturing operation by optimizing quality and performance of your most critical machines on the SMT line
70+ Predefined KPIs
Factory Intelligence has more than 70 predefined KPIs related to OEE model.
KPIs examples:
  • Planned and Average Cycle Time
  • First Pass Yield
  • False Calls KPIs
  • Planned and Unplanned Downtime
  • Machine States
  • Reworked Unit (%)
  • Scrap Units (%)

Want the complete list? Book a demo today!
Placement
Drill-Down
  • Mispicks and Not Placed components for pick & place machines

  • Drill down to line, machine, component, feeder ID, head ID, nozzle type, & spindle ID.

  • Paretos by components, feeder, head ID, nozzle type, spindle ID.
Download Product Sheet
Included Modules
Download Product Sheet
Analytics
Historical reporting & analyses based on the OEE model
With extensive data analysis and customized metrics, you can achieve a smooth-running manufacturing operation by optimizing quality and performance of your most critical machines on the SMT line
70+ Predefined KPIs
Factory Intelligence has more than 70 predefined KPIs related to OEE model.
KPIs examples:
  • Planned and Average Cycle Time
  • First Pass Yield
  • False Calls KPIs
  • Planned and Unplanned Downtime
  • Machine States
  • Reworked Unit (%)
  • Scrap Units (%)

Want the complete list? Book a demo today!
Placement
Drill-Down
  • Mispicks and Not Placed components for pick & place machines

  • Drill down to line, machine, component, feeder ID, head ID, nozzle type, & spindle ID.

  • Paretos by components, feeder, head ID, nozzle type, spindle ID.
Download Product Sheet
“We wanted to measure SMT line OEE, but the current tools are not accurate at all. We wanted to get rid of all the Excel sheets and logs that we had to manually fill every shift in order to calculate OEE. When we approached our current machine supplier (JUKI) they recommended FI, nothing else could top that."
SMT Team
AVIGILON (MOTOROLA SOLUTIONS)
Benefits
Increases your factory OEE:
Factory Intelligence has 70+ KPIs around OEE to help you optimize machine and line availability, quality, and performance. It also has a trend analysis tool to compare metrics across multiple time periods (ex. this month vs. last month).
Helps justifies SMT equipment investments:
Our Analytics module gives your hard data to justify equipment investments and effectively plan production capacity.
Provides in-depth analysis to identify problems
Factory Intelligence Drill Down dashboards allow you to perform more in-depth analysis of various issues to help identify problem areas and root cause - helping you maximize your PCB manufacturing margins.
Improves manufacturing efficiency:
FI Analytics gives you tools to optimize your machine and line usage by eliminating bottlenecks and minimizing downtime.
Get personalized guidance from our experts
Factory Digitalization is very specific to each factory – and typically looks different for every customer. With our team of experts, we have years and years of combined industry knowledge and experience – and our experts are happy to offer tips and recommendations to get your digitalization efforts underway. Connect with them today and experience the "Cogiscan effect"!
Some of our Partners & Clients
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